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Is a flex section necessary?

1.1K views 13 replies 8 participants last post by  colonelfox  
#1 ·
I'm going to make up my own 3" exhaust, and I'm trying to get it as cheap as possible. Is a flex section really necessary in the downpipe? I know, stupid question...but I want to save the most money I can. :) Thanks.
Sean
 
#2 ·
if u wanna save the most money u can ud buy 1, rather than having the possibility of something breaking because u didnt get one, then end up shellin out more $$$.
 
#3 ·
Ah, that makes sense. Thanks. :)
 
#4 ·
Yes, it's necessary. As much so as motor mounts, and suspension bushings. Without those flexible sections hard parts that can't flex, break. The first thing to go would be a weld in the exhaust somewhere. All the torque and vibration of the engine has to go somewhere, and the flex section helps absorb it.
 
#6 ·
Its not needed and i will prove it. First off all of our hangers are RUBBER!!! and if you want rev your engine up now i bet your exhuast moves and it has a flex. THe rubber hangers will let the exhuast move enough to not break anything.
 
#7 ·
you make it sound like ppl who make these exhaust systems are rocket scientists, theyre anything but, the avg joe could make an exhaust for MUCH MUCH less the cost. might not be all pretty and bling, but itll function the same. basically the key to exh is, less bends the better.
 
#8 ·
The hangers are rubber, yes, but you have a solid mass, the engine, with a long straight tube running several feet along the bottom of the car with no way to flex independently of the engine. The longer and thinner an object is, the more prone to stress it is. Those rubber bushing are there to absord vibration and eliminate exhaust rattles, not compensate for the flexing of the exhaust. Trust me, I've tried to pry my downpipe back just an inch working against the rubber bushings to get a 2.5" O2 housing to fit, and I had a bitch of a time moving it the slightest amount. They're fairly solid.
If you want to try it then by all means go ahead, but I've seen 2 downpipes crack at the exhaust housing flange, and neither one had a flex section. :dunno:
 
#10 ·
Rocket Scientists? No. Although, im SURE they spent more than the price of one exhaust to design it. Do you honestly think they just grabbed some pipe, bent it, and welded it together with just some random flex section that isnt really needed that most likely raised the cost of the product for the hell of it?
 
#13 · (Edited)
well most of them just took the stock exhaust as a guide, and just recreated it in a larger diameter piping trying to use less bends, so really they didnt spend alotta money on researching and testing exhausts.
 
#14 ·
Nah, there's not a lot or "research" needed anymore. It's been done to death, and there's not much room for improvement with DSM's. The original designers though, like Mitsu with the stock (geared more toward drivability than performance obviously, but engineers did design it nonetheless), Buscher, Thermal, etc did put some time and effort into it.