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Stripped Oil Feed line to Turbo! need advice

7.2K views 18 replies 9 participants last post by  NateDoggTurbo  
#1 ·
Well I must have put in a good 15 hours On my 1990 Eagle talon this past few days... What started off as water pump job... Turned into Doing Every belt on that side of the motor sence i got it all apart...
*Fast foward to today*

Changed my O2 Sensor... bolted everything back up.. (lowered exaust mani to help access the O2 Sensor... Go to start it up... Everything seems ok.. (Omg Yay!).... not 20 seconds later I look under the car... Oil is spilling out! (Oh Nos)!...


Look around thinking wtf could i possible have broken..


Well The Oil feed line that Bolts Onto the side of the motor has Stripped it out.. which I didnt notice.. So its leaking from there..


My question is..

How should I approach this?.. I dont want to tap the whole because its got that special bolt with the whole in it to feed the oil line.. .... Im really not wanting to Just Epoxy/sealer It up... What options do i have at this point?..


*Will Put up a pic shortly... going out with digital camera now*


Thanks..

Andrew

1990 Eagle Talon Tsi Awd
 
#5 ·
The threads in the head at the ones that are stripped... the ones on the banjo bolt Look brand new... /shrug... Anyways... Yeah Kinda freaking out... My luck is... no matter how simple it will never be easy... ...


gonna try cleaning it out really good and see if its salvagable... if not.. more spending !
 
#11 ·
we heli coiled my friends oil feed line, and continued to use it as the oil feed line... no leaks no problems... fairly easy as well... (allthought the motor was on a stand) but it shouldnt be hard to get a drill in that location with the motor still in the car...
it really wasnt that difficult to do... cost about 40 bucks for the kit though...
 
#12 ·
eyebrowski said:
I ran it from there on an old 14b I had and the turbo didnt like it...started blowing smoke soon after. Maybe it just had old weak seals or it was going and before hand and was coincidence.
I guess the age of the turbo and the type of feed it was used to most of its life does play a role. The new feed probably caused the seal to blow but it was due to age of the turbo most likely and the condition the seal was in.. How many miles were on that 14b??
 
#13 ·
RippinGSX said:
I guess the age of the turbo and the type of feed it was used to most of its life does play a role. The new feed probably caused the seal to blow but it was due to age of the turbo most likely and the condition the seal was in.. How many miles were on that 14b??
I dont know a bunch....115k :confused:
 
#14 ·
Andrew, I think you're the guy I got together with a long time back when I was pulling my motor. The name looked a bit familiar.
Anyway, I recently stripped the threads on the cylinder head when I was installing my new turbo. I used a helicoil to fix it. It worked great, but about $50 for the helicoil kit.
If you're still up in the Oneonta area, I've got a helicoil kit that you're more than welcome to use to fix it.
On a side note, I'm going to SUCO now. I had a class with one of your old roommates last semester.
later,

Chris
 
#15 ·
Man, I know exactly how it feels to strip out the threads in the head.

You could plug the hole and buy an oil feed line that gets the oil from the oil filter housing.

OR

You could plug the hole and just use the other port from the head. In this pic you can see that you can use a 1/8 NPT -> AN4 aluminum fitting in the other port. The 1/8 NPT just needs a few turns to seal and you should be golden.

Image


Good luck
 
#16 ·
Do it right and helicoil it. Be very carefull when drilling and tapping the feed hole, you don't want metal shavings in your motor. Plug the hole pretty far back before attempting to drill. I used a shop vac with a small hose attached to suck up any metal shavings left in the feed hole. Also be carefull when removing the tang from the helicoil, its very easy to send it back into the oil feed hole.

Before reinstalling the oil feed line and banjo bolt, crank over the motor with the MPI fuse removed. Use something to catch the oil from the feed hole. This should ensure that every last shaving is flushed out. You may have to hold your finger over the feed hole to build up pressure before flushing.

10mm by 1.25mm helicoil kit is what you need.

Good Luck
 
#17 ·
Well the hole wasnt destroyed as i thought it was... it only stripped a little bit... So i loaded up the bango bolt with Jb weld and ran it home... Coated the outside with Expoxy... and now that i finally finished my water pump job And let the car run.. i havnt noticed anything yet... While it may be temporary.. it till give me to plan some upgrades and maybe just do away with the oil feed line from that area..

Thanks for the input everyone =) was much apprecated